The Most Common Campagnolo Ekar 13-Speed Cassette Problems and How to Solve Them

The Campagnolo Ekar 13-speed groupset has established itself as a formidable choice for gravel and adventure cyclists, offering a wide gear range and precise shifting. However, like any mechanical system, users may encounter specific issues over time. This guide delves into the most prevalent problems associated with the Ekar 13-speed cassette and provides detailed solutions to ensure optimal performance.​

1. Cassette Creaking Noises

Symptoms: Riders report persistent creaking sounds emanating from the rear of the bike, especially under load or during climbs.​

Causes:

  • Interface Friction: The Ekar cassette comprises two interlocking pieces. Friction between these components can lead to creaking.​
  • Insufficient Torque: An inadequately torqued cassette lockring can allow slight movements, resulting in noise.

Solutions:

  • Greasing the Interface: Remove the cassette and apply a thin layer of grease between the two cassette pieces. Reassemble and torque the lockring to the manufacturer’s specifications.
  • Proper Torque Application: Ensure the cassette lockring is tightened to the recommended torque, typically around 50 Nm.​

2. Shifting Inconsistencies

Symptoms: Delayed or imprecise gear changes, particularly noticeable when shifting to smaller cogs.

Causes:

  • Cable Tension Variations: Inconsistent cable tension can hinder accurate shifting.
  • Derailleur Hanger Misalignment: A misaligned hanger can disrupt the derailleur’s path, leading to shifting issues.

Solutions:

  • Cable Tension Adjustment: Regularly inspect and adjust the cable tension using the barrel adjuster to maintain consistent shifting performance.
  • Hanger Alignment: Use a derailleur hanger alignment tool to ensure the hanger is straight. Even minor misalignments can affect shifting precision.​

3. Cassette Compatibility Issues

Symptoms: Difficulty in installing the cassette or unusual noises during operation.​

Causes:

  • Freehub Body Incompatibility: The Ekar cassette requires the N3W freehub standard. Using incompatible freehub bodies can lead to installation challenges and operational issues.​

Solutions:

  • Verify Freehub Compatibility: Ensure your wheelset is equipped with the N3W freehub body. If not, consult with your wheel manufacturer about available adapters or consider upgrading the freehub.​

4. Premature Cassette Wear

Symptoms: Noticeable wear on cassette teeth leading to poor shifting performance.

Causes:

  • Contamination: Mud, dirt, and debris can accelerate wear.​
  • Lack of Maintenance: Infrequent cleaning and lubrication can lead to increased friction and wear.​

Solutions:

  • Regular Cleaning: Periodically remove the cassette for thorough cleaning, especially after riding in adverse conditions.
  • Proper Lubrication: Apply suitable chain lubricants to reduce friction and protect against wear.​

5. Cassette Loosening

Symptoms: The cassette feels loose or exhibits lateral movement during rides.​

Causes:

  • Insufficient Lockring Torque: An under-torqued lockring can result in a loose cassette.

Solutions:

  • Torque Verification: Use a torque wrench [paid link] to tighten the cassette lockring to the manufacturer’s recommended specifications, typically around 50 Nm.​

6. Noise Due to Spoke Interference

Symptoms: Unusual noises originating from the rear wheel, especially during pedaling.​

Causes:

  • Spoke Contact: The cassette may come into contact with spokes if not properly installed or if the wheel’s dish is incorrect.​

Solutions:

  • Wheel Inspection: Ensure the wheel is correctly dished and that there is adequate clearance between the cassette and spokes. Adjust spoke tension as necessary.​

Conclusion

The Campagnolo Ekar 13-speed cassette is designed for durability and high performance. By addressing these common issues proactively and adhering to regular maintenance practices, riders can ensure a smooth and reliable riding experience.​

FAQs

Q1: How often should I service my Ekar cassette?

A1: It’s advisable to inspect and clean the cassette every 500 kilometers, or more frequently if riding in muddy or wet conditions.​

Q2: Can I use the Ekar cassette with non-Campagnolo chains?

A2: For optimal performance, it’s recommended to use Campagnolo’s Ekar-specific chain. Compatibility with other chains may vary.​

Q3: What tools are essential for Ekar cassette maintenance?

A3: A chain whip, cassette lockring tool [paid link], torque wrench [paid link], and appropriate lubricants are essential for proper maintenance.​

Q4: How do I know when it’s time to replace my Ekar cassette?

A4: Signs include skipping gears, noticeable tooth wear, and persistent shifting issues despite proper adjustments.​

Q5: Is it normal for the Ekar cassette to produce noise during operation?

A5: While some noise can be typical, persistent creaking or clicking sounds may indicate issues that require attention.​

Q6: Can I mix Ekar components with other Campagnolo groupsets?

A6: Ekar components are specifically designed for the 13-speed system and may not be compatible with other Campagnolo groupsets.