The Discover Handlebar[paid link] is a high-performance drop bar designed for adventure and gravel riding. With an ergonomic design, wide flare, and optimized control, it’s built for long hours on varied terrain. However, correct installation, precise adjustments, and regular maintenance are essential to maximize comfort, efficiency, and longevity.
This guide covers everything you need to know about installing, adjusting, and maintaining your Discover Handlebar[paid link]. Whether you’re setting it up for the first time or fine-tuning your current configuration, follow these expert tips for the best results.
Tools Required
Before starting, gather the necessary tools:
- Allen keys[paid link] (4mm, 5mm, 6mm)
- Torque wrench[paid link] (recommended for proper bolt tightness)
- Carbon paste or grease (depending on stem material)
- Measuring tape (for precise adjustments)
- Bar tape and scissors (if re-wrapping bars)
How to Install the Discover Handlebar
Proper installation of the Discover Handlebar ensures a secure and stable ride. Follow these steps carefully.
1. Removing the Old Handlebars
If you’re replacing an existing handlebar:
- Remove bar tape by unwrapping it from the ends toward the center.
- Loosen and remove the brake and shift levers using the appropriate Allen key.
- Loosen the stem faceplate bolts evenly until the current handlebars can be removed.
2. Installing the Discover Handlebar
- Align the handlebar in the stem clamp: Ensure the bar’s center markings align with the stem.
- Secure the stem faceplate: Gradually tighten the bolts in a crisscross pattern to evenly distribute pressure. Use a torque wrench[paid link] to achieve the manufacturer’s recommended tightness (typically 5-6 Nm).
- Reposition and secure the brake/shift levers: Place them at a comfortable reach and tighten them firmly.
For optimal ergonomics, angle the handlebar so that the top section is parallel to the ground or slightly tilted depending on personal preference.
Adjusting the Discover Handlebar for Optimal Comfort
Proper adjustment improves control, reduces strain, and enhances riding efficiency.
1. Handlebar Height Adjustment
- Adjust stack height using spacers if needed.
- A lower position improves aerodynamics, while a higher position increases comfort.
- Ensure the steerer tube cap and bolts are tightened correctly after adjustment.
2. Handlebar Reach and Flare
- The reach affects how far you stretch to the hoods. Too much reach can cause discomfort.
- The Discover Handlebar features a wide flare, making control on rough terrain easier. Ensure it suits your riding style.
3. Lever Positioning
- Shifters and brake levers should align with your wrists in a neutral position.
- Test different placements before securing them fully.
Maintaining the Discover Handlebar
Regular maintenance ensures longevity and optimal performance.
1. Cleaning and Care
- Use a mild degreaser and a soft cloth to clean the handlebars.
- Check for any cracks or wear, especially if using carbon bars.
- Avoid excessive torque when adjusting bolts to prevent stress fractures.
2. Inspecting for Wear and Damage
- Look for bar fatigue signs like flexing or cracks.
- Carbon handlebars require extra caution—use carbon paste when mounting.
3. Checking Bolt Tightness
- Inspect all bolts monthly, especially after rough rides.
- Retighten stem faceplate bolts and lever clamp bolts if necessary.
Troubleshooting Common Issues
1. Loose or Squeaky Handlebars
- Check that all bolts are tightened to specification.
- Apply carbon paste or grease based on the material.
2. Uncomfortable Handlebar Position
- Adjust the height, reach, or lever placement for a better fit.
- Use padded bar tape for extra comfort on long rides.
Final Thoughts
Installing, adjusting, and maintaining the Discover Handlebar correctly ensures a safe, comfortable, and efficient ride. Whether you’re riding gravel roads or tackling long endurance rides, these steps help keep your setup in peak condition.
If you experience discomfort or shifting issues, revisit your adjustments, and use the recommended guides for fine-tuning.