How to Install, Adjust, and Maintain the Record EPS Disc Brakes

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The Record EPS Disc Brake[paid link] by Campagnolo is a high-performance braking system designed for precision and reliability. Proper installation, adjustment, and maintenance are crucial to ensure optimal performance and longevity. In this guide, we’ll take you through the step-by-step process of installing, adjusting, and maintaining your Record EPS disc brakes for smooth and consistent braking power.

Tools Required

Before beginning, gather the following tools:

  • 5mm and 4mm Allen keys
  • Torx T25 wrench
  • Torque wrench[paid link]
  • Brake cleaner
  • Isopropyl alcohol
  • Clean lint-free cloth
  • Mineral oil[paid link] (Campagnolo-specific)
  • Bleed kit (if bleeding is required)
  • Rotor truing tool
  • Disc brake pad spreader

Installation of Record EPS Disc Brakes

1. Preparing the Frame and Fork

Ensure that the frame and fork are designed to accommodate flat-mount or post-mount disc brake calipers. Clean the mounting points with isopropyl alcohol to remove grease or dirt that might affect the installation.

2. Installing the Brake Calipers

  • Align the Record EPS disc brake[paid link] calipers with the mounting holes.
  • Use a Torx T25 wrench to secure the caliper bolts but do not fully tighten them yet.
  • If necessary, use the appropriate mounting adapters based on your rotor size.

3. Installing the Rotors

  • Secure the rotors to the hubs using a Torx T25 wrench.
  • Tighten to the recommended 6 Nm torque specification.
  • Ensure the rotor is centered and free from contamination.

4. Connecting the Hydraulic Hoses

  • Route the hydraulic hoses through the internal or external cable routing as per your frame design.
  • Trim the hose to the correct length using a sharp hose cutter.
  • Insert the Campagnolo hydraulic olive and insert before tightening the connection using a 5mm Allen key.

5. Bleeding the Hydraulic System

If your Record EPS disc brakes require fluid replacement, perform a bleed to ensure air-free hydraulic lines.

  • Use Campagnolo-specific mineral oil[paid link].
  • Follow the bleeding procedure as outlined in the official Campagnolo manual.

Adjusting Record EPS Disc Brakes for Optimal Performance

1. Centering the Calipers

  • Loosen the caliper mounting bolts slightly.
  • Squeeze the brake lever to center the caliper over the rotor.
  • While holding the lever, tighten the mounting bolts evenly.

2. Adjusting Lever Reach and Bite Point

  • The Record EPS brake levers allow fine-tuning of reach adjustment to match hand size.
  • Use a 2mm Allen key to adjust the reach screw near the brake lever pivot.

3. Checking for Rotor Rub

  • Spin the wheel and check if the rotor contacts the brake pads.
  • If there is rubbing, use a rotor truing tool to straighten any minor bends.

Maintenance Tips for Record EPS Disc Brakes

1. Regular Cleaning

  • Clean the rotors and calipers with isopropyl alcohol or a disc brake-specific cleaner to prevent contamination.
  • Never touch the braking surface with oily hands.

2. Checking Brake Pads

  • Inspect pads every 500–1000 km.
  • Replace pads when the friction material is less than 1mm thick.

3. Inspecting Hydraulic Fluid Levels

  • If the lever feel becomes spongy, check the fluid level and bleed if necessary.

Common Issues and Troubleshooting Record EPS Disc Brakes

1. Brake Noise or Squealing

  • Ensure the rotors and pads are clean and free from contamination.
  • If noise persists, lightly sand the brake pads to remove glazing.

2. Weak Braking Power

  • Bleed the hydraulic system to remove air bubbles.
  • Check for worn-out brake pads and replace them if needed.

3. Lever Feels Spongy

  • Air in the system can cause a spongy brake feel. Perform a full bleed to restore firm braking.

Comparing Record EPS Disc Brakes with Other Models

The Record EPS Disc Brake offers a superior braking experience compared to mechanical disc brakes and lower-tier models. Compared to the Chorus EPS Disc Brakes, the Record EPS system offers:

  • Better modulation and power delivery due to advanced piston design.
  • Higher-quality materials, improving durability and weight savings.
  • More precise hydraulic fluid control, reducing fade under prolonged braking.

Final Thoughts

Proper installation, adjustment, and maintenance of Record EPS disc brakes will ensure your braking performance remains consistent and reliable. Regularly inspect your brake pads, bleed the hydraulic system when necessary, and clean your rotors to avoid performance issues. By following this guide, you can keep your Campagnolo Record EPS Disc Brakes operating at their peak.